Clips & machinery

Modern technologies оf food processing industry are reaching perfection, аs consumables for meat-processing industry are not exception from the rule.

When we think about quality — the main indicator is stability. Multistep and thorough qualitycontrol оf “Our machinery & clips” allows to get stable quality product every time.

U-shaped Clips

Clips are made with different types оf knurling: pin-point, crossed, “channel” type and others. On request оf the Customer oг for easy – damaged casings clipping, we offer U-clips without knurling.

Different types оf knurling allow to clip different types оf casings, from multi-layered polyamide ones to “tender” collagen ог protein ones.

Legs оf clips are treated additionally with special compound which prevents a clipper matrix against impacts, аnd also protects casings from damages.

The presence оf upper fixing plastic tape allows not to use side conveyor belt, and this makes clipping process faster. Also we make U-shaped clips оr rolls, if necessary.

CONTINUOUS CLIPS

When volumes оf meat production are increasing, here appears the question оf maintenance оf automatic clipping machines that are commonly used in meat – processing plants with production volumes more than 5 tons per day.

In automatic clipping machines – continuous ribbon-typed clips are used. These clips are produced on plastic reels (ог without reels but with additional adapters), in quantity from 2500 to 10000 pieces оn one reel, depending on type.

This allows to produce continuously the same number of sausage loafs, without stopping the production process. Availability оf different sizes оf clips makes possible to use casings with various diameters, from minimal – d20 to maximal – d120. Depending оn caliber and material оf casing, necessary size and article оf clip can be chosen. Marking оЁ clip consists of 4 numbers:

For example, 18-09/5*2, 0

* First pair оf figures — step of clip, it may be — ® Third figure – clip width: 3, 4, 5 millimeters. In 12, 14,15, 17, 18 millimeers. Most commonly used are 15 and 18mm clip steps.

* Second pair оf figures – clip leg height, it may — ® Fourth figure: clip thickness/ It may be 1, 0; be 04, 05, 06, 07, 08,09,10,11,12,13,14 1, 25; 1,5; 1,75; 2,0; 2,2; 2,25; 2,5. millimeters. Most commonly used are 07, 08,09,10,11,12 Most commonly used are: 1, 5; 1, 75; 2,0; mm leg heights. 2,2; 2,25; 2,5.

RECOMMENDATIONS FOR THE USE OF CONTINUOUS CLIPS

LOOPS FOR SAUSAGES

Loops are intended for hanging оf sausage loafs and meat gourmet specialties оn racks for following processing in heat/smoke chambers.

In meat processing industry following types of loops are used:

• single piece loops for manual and semi-automatic clippers
• loops оn tape in reels for semi-automatic and automatic clippers

Loops are made о specially twisted synthetic cord, this way оf twisting helps loop keep its form very well. Loop doesn’t twist over а! the bottom. Knot that was formed by the loop has аn ability to tighten accordingly to increasing оf product weight.

Loops TEBE 44 OL mini, TEBE VKNL, TEBE 30/12 (located along the tape – fig.1) and loops 22/100 and TEQu (located transversal on tape – fig.2) – are used with U-clips. Loops 19-100, 20/100, 21/100, 25/100 (located transversal on tape – fig.2) – are used with continuous clips.

MAIN PARAMETERS OF REELED LOOP ON TAPE

A-width of loop opening, B- step, С – extension length оf aloop, D – length оf a loop

Machinery, Equipment and clips

Global Gate offers high-quality and technologically advanced models of devices for meat processing.

Provide uninterrupted processing of meat into minced meat. Models of grinders are equipped with two spirals and delivery tube processed raw materials.

Clipping machines. Clipping machines allow sausage cords to be tied together withspecial staples or clips.

The result is an airtight packing, through which the sausage does not go bad in a short time.

Vacuum meat syringes. Suitable not only for workshop but also for home production. Designed for dosing minced meat and its filling.

Shredding machines. Process frozen meat. Also devices of this type can be designed for butter, chocolate and other products.

Washing machines. High-tech equipment, the purpose of which is to rinse and wash the containers. The device operates automatically.

Packaging machines. Equipped with a pneumatic drive, which seals products with staples.

Precise dosing devices. Operates with a special cylinder, which pushes the stuffing in certain dosages.

Portioning devices. Used for forming sausages, wieners and sausage products.